Palin Sludge Consolidator

ALSI Palin Sludge Consolidation System

The ALSI Palin Sludge Consolidator is an automated and continuous industrial sludge collection, consolidation, and removal system used in industrial processing plants that produce wastewater contain various contaminants like sand, lint, oils, greases, heavy metals, and volatile organic compounds (VOCs). Specifically engineered for industrial sludges (wastewater), the Palin reduces disposal and operational costs by removing water from sludge and returning clean water back to the process. Simple by design, the Palin provides a reliable, process liquid clean-up for floating suspended solid separation applications.​

ALSI Palin Sludge Consolidator Benefits:

  • Reduces cost of chemistry programs
  • Minimize down time due to system interruptions
  • Minimal utility consumption
  • Smaller footprint compared to competing technologies
  • Increased efficiency compared to standard centrifuge equipment
  • Higher rates of water reuse

The Palin is but one piece of the total solution offered by Air Liquid Systems (ALSI) designed to handle the consolidation, collection, and drying of industrial sludges. The Palin works best when coupled with the Checkmark Sludge Dryer to round out the complete industrial sludge solution offered by ALSI.

Maintenance Free

Built to run without the need for maintenance

Custom Designs

Each Palin is designed and built to customer specs

Economical Choice

Cost effective alternative to competing technologies

How Does a Palin Consolidator Work?

Industrial sludge and process water is fed to the Palin from an individual booth or central sludge system, entering the Palin through an inlet that is guided towards an entrance wall, that creates a rolling motion that aids in solids flotation. The system utilizes a MASCon system similar to a DAF (dissolved air flotation) system that introduces microbubbles to enhance sludge flotation by attaching to rising paint particles. The rising particles, along with flocculant and de-tack chemicals, coagulate to form a sludge mat on the water’s surface, that is then scraped off the water’s surface and directed to a dewatering system, which can include a dewatering bag or dryer. The clean sludge-free water flows under a baffle wall to an overflow box, then back to the process.

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ALSI Palin Scaper

 

The Palin System is a fully customizable unit designed to each of our clients needs.
Models typically come in standard widths of:

32″

48″

54″

66″

84″

The width is representative of the size of the scraper used in the Palin System.
The length of the system varies depending on the specific application, chemical program, and retention time needed.

 

To complement our Sludge Consolidator Systems we offer numerous adders that enhance the Palin System’s user interface.

  • Platforms
  • Stairs
  • Ladders
  • Stainless Steel tank
  • Dewatering bag carts
    • With sump
    • Without sump
  • Controls architecture
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Leading Companies Using a Palin Sludge Consolidator

ALSI Palin Customers

All product and company names are trademarks™ or registered® trademarks of their respective holders. Use of them does not imply any affiliation with or endorsement by them.

Frequently Asked Questions (FAQ's)

Answer:

The Palin Sludge Consolidator offers numerous advantages over competing centrifuge technologies. A few key differences in design and performance are listed below:

  • Palin: Zero maintenance or downtime required.
  • Centrifuge: System bearings need to be rebuilt frequently and a rotating assembly maintenance.
  • Palin: Custom controls can communicate with a wide variety of plant PLCs (Programmable Logic Controllers).
  • Centrifuge: Standardized equipment where one size tries to fit all applications
  • Palin: Less than 50 PPM of solids returned to the process.
  • Centrifuge: Returns several thousand (2,000 – 10,000 PPM) solids back to the process water.
  • Palin: Can handle significantly larger volumes at a higher rate.
  • Centrifuge: Limited effectiveness when handling large volumes.
  • Palin: Adds retention time to the system, creating a larger hydraulic footprint, facilitating easier management of de-tack chemicals.
  • Centrifuge: Does not contribute to retention time or hydraulic footprint in the same way.
  • Palin: Designed specifically for each individual system, considering both hydraulic and solid loading characteristics.
  • Centrifuge: Standardized equipment where one size tries to fit all applications